Follow us :

How to Eliminate Static Problems in Gravure Printing

Electrostatic impacts greatly on the printing, it has been am important issures on how to eliminate static electricity generated in the printing industry.

Three major performances on elctrostatic problem:

1, beard - ink flying out of the printed pattern or the edge of the text, like a beard;


2, the markings in the field printing part - often appear in the version of the depth of 5-20μm, which is the reason that the ink on the printed film has been affected by the static and disdplace before desciccating.


3, edge exclusion - gravure printing overprint occurs. The first color ink and the second color ink can not be a good fit, resulting in rejection, which form a white side between the two colors.


The main source of static electricity

First of all, BOPP film itself has a lot of static electricity, in this case, you can use a different manufacturers of film or eliminate static treatment, and then use.


Second, the reason causing static electricity in the printing process mainly are in the following areas:

1, in high-speed printing, BOPP film with rubber pressure roller between the long-term friction, resulting in a lot of static electricity;

2, the climate is dry, humidity is too low;

3, the characteristics of the ink itself or its lack of anti-static capacity, resulting in static electricity;

4, the device's anti-static device has been ineffective, can not play the role of eliminating static electricity.


Solution on electrostatic failure

1, regularly check whether the anti-static device can play the role of anti-static;


2, in the season of dry climate, make sure that the printing environment maintaining a certain degree of humidity;


3, as far as possible the use of non-static printed film, or printed film for static elimination;


4, in the diluted solvent, add a polar solvent, such as butanone, isopropyl alcohol, ethanol, less ethyl. In the BOPP film printing process, you can add 5% -20% of the isopropyl alcohol in the ink to eliminate the printing process of static electricity;


5, in addition, you can add ultra-concentrated static agent or anti-static to solve the "beard-like" static in the acutal printing process; and for "edge of the exclusion" problem, you can increase the printing ink viscosity or additives to solve;


In the design of ink formulations, we also give full consideration to the ability of the ink to eliminate static electricity, you can add 2% -8% in the formulation of acetone, while adding 0.1% -0.5% AE-2 super concentrated antistatic agent or 0.5% -2% antistatic agent to solve (but pay attention to the use of control).